Scag Power Equipment 79999 Operator's Manual

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Summary of Contents

Page 1 - OPERATOR'S MANUAL

FROM SERIAL NUMBER 70001 TO 79999OPERATOR'S MANUALPART 03035TURF RUNNERMODEL STR

Page 2

47. Be alert for holes, rocks, and roots in the terrain andother hidden hazards. Keep away from any dropoff.Beware of overhead obstructions (low limb

Page 3 - OPERATOR'S MANUAL

5Section 22.6 SAFETY AND INSTRUCTIONAL DECALSDANGERSPINNING BLADEKEEP CLEARCONTACT CAN INJURE48071ROTATING BLADES AND BELTSWARNINGKEEP HANDS, FEET &am

Page 4

6SPECIFICATIONS3.1 ENGINEGeneral Type ... Heavy Duty Industrial/Commercial G

Page 5 - TABLE OF CONTENTS

73.3 TRACTOR (CONT'D)Travel Speed: Forward ... 0 - 7.5 MPH R

Page 6

8Section 4OPERATING INSTRUCTIONSDo not attempt to operate this mower unless youhave read this manual. Learn the location andpurpose of all controls a

Page 7 - GENERAL INFORMATION

9Section 45. Ammeter (Figure 4-1). Indicates the condition ofthe charging system. When the engine is running theneedle should be at the positive end

Page 8

10Section 44.2 SAFETY INTERLOCK SYSTEMThe mower is equipped with a safety interlock systemthat prevents the engine from starting unless the deckdrive

Page 9

11Section 4-IMPORTANT-Start practice with a slow engine speed and slowforward travel.Do not push the steering control levers forwardwhen traveling for

Page 10 - Section 2

12Section 4Reverse TravelBefore backing up, observe the rear for personsand obstructions. Clear the area before backingup. Possible injury or propert

Page 11

13Section 44.7 HILLSIDE OPERATIONTo minimize the possibility of overturning, theleast dangerous method of operating on hills andterraces is to travel

Page 12 - SPECIFICATIONS

FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY.* Keep all shields in place, especially the grass discharge chute.* Be

Page 13 - Section 3

14Section 44. Fill the fuel tank with fresh, clean fuel at the end ofevery day of operation.5. Check the tire pressure. Inflate tires if necessary.4.

Page 14 - CAUTION:

15Section 44.11 REMOVING CLOGGED MATERIALROTATING BLOWER BLADESNEVER PUT YOUR HANDS INTO THE BLOWERDISCHARGE CHUTE FOR ANY REASON! Shut offthe engine

Page 15 - Section 4

16Section 4 4.12 MOVING MOWER WITH ENGINE STOPPEDTo “free-wheel” or move the mower around without theengine running, place the dump valve hand

Page 16 - WARNING:

17Section 44.14 ADJUSTING CUTTING HEIGHTThe mower deck can be adjusted from a height of 1-inchto 4-1/2 inches at 1/2-inch intervals. To adjust the cut

Page 17

18Section 4Figure 4-16 Spring Removal3. Raise the seat to lower the springs. Disconnect thesprings from the spring bracket. Lower the seat.4. Lower

Page 18

19Section 42. Install the cutter deck onto the push arm shafts justfar enough to hold the deck in place. Align thecutter deck discharge chute with t

Page 19

Section 520Stringers - Occasional Low engine RPM Run engine at full RPMBlades of UncutGrass Ground speed too fast Slow speed to adjust for conditionsW

Page 20

Section 521Uneven Cut on Flat Lift worn from blade Replace bladeGround - WavyHigh-Low Blade upside down Mount with cutting edge towardAppearance, grou

Page 21

Section 522Scalping - Blades Low tire pressures Check and adjust pressuresHitting Dirt orCutting Very Close to Ground speed too fast Slow speed to adj

Page 22

Section 623ADJUSTMENTS6.1 PARKING BRAKE ADJUSTMENTWARNING:Do not operate the mower if the parking brake isnot operable. Possible severe injury could

Page 23

FROM SERIAL NUMBER 60001 TO 69999OPERATOR'S MANUALPART 03028TURF RUNNERMODEL STR

Page 24

Section 6246.2 TRAVEL ADJUSTMENTSNeutral or tracking adjustments will need to be made if:A. The speed control lever is in neutral and themachine creep

Page 25

Section 6253. If the adjustments are okay and you need to adjustthe neutral linkages, proceed with the NeutralAdjustment procedures. If the speed con

Page 26 - CONDITION

Section 6264.5"DAEBCHJKLPQNMLeft HandleRight HandleSpeedControlLeverHandles AlignedFGNL.H. SpeedControlLeverFlatTurnbuckleB. To get both wheels t

Page 27 - Width of Deck

Section 627Tracking Adjustment-IMPORTANT-Before proceeding with this adjustment, be sure thatthe tire pressure in the three tires is correct, that the

Page 28 - TROUBLESHOOTING (CONT'D)

Section 6286.3 THROTTLE CONTROL AND CHOKE ADJUSTMENTSThese adjustments must be performed by your Scagdealer to ensure proper and efficient runnin

Page 29

Section 729 MAINTENANCE7.1 MAINTENANCE CHART - RECOMMENDED SERVICE INTERVALSHOURSBreak-In 8 40 100 200 500 Procedure Comments(First 10)X Check all ha

Page 30

30Section 7MAINTENANCE CHART - RECOMMENDED SERVICE INTERVALS (CONT'D)HOURSBreak-In 8 40 100 200 500 Procedure Comments(First 10)X Apply grease to

Page 31 - Neutral Interlock Switch

Section 731+ Compatible Greases: Mobilix #2 found at Mobil Service StationsRonex MP found at Exxon Service StationsSuper Lube MEP #2 & Super Stay-

Page 32 - Section 6

32Section 77.3 HYDRAULIC SYSTEMA. Checking Hydraulic Oil LevelThe hydraulic oil level should be checked after the first10 hours of operation. Thereaft

Page 33 - 3/4"

Section 733B. Changing Engine Crankcase OilAfter the first 5 hours of operation, change the enginecrankcase oil and replace the oil filter. Thereafte

Page 34

FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY.* Keep all shields in place, especially the grass discharge chute.* Before

Page 35 - MAINTENANCE

34Section 77.5 ENGINE FUEL SYSTEMA. Filling the Fuel TankFill the fuel tank at the end of each operating day towithin 1 inch below the filler neck. D

Page 36 - Section 7

Section 735WARNING:Electric storage battery fluid contains sulfuricacid which is POISON and can cause SEVERECHEMICAL BURNS. Avoid contact of fluidwi

Page 37

36Section 7WARNING:7.8 DRIVE BELTSAfter the first 2, 4, 8 and 10 hours of operation, check forproper tension on all drive belts and check for anydama

Page 38 - Drain Cap

Section 737Gearbox PulleyGearbox PulleyPump PulleyCheckTensionHereCheckTensionHereCheckTensionHereTensionIdler PulleyTensionIdler PulleyIdler PulleyEn

Page 39 - EngineOilDipstick

38Section 7B. Blade Sharpening-NOTE-If possible, use a file to sharpen the blade.Using a wheel grinder may burn the blade.-NOTE-DO NOT sharpen the bla

Page 40 - Fuel Filter

Section 739CheckPlugDipstickFullLine1. Underneath the gearbox is a drain plug. This drainplug is accessible through a hole in the gearboxmounting pla

Page 41

40Section 7The fluid level in the cutter deck gearboxes (Figure 7-12)should be checked after every 100 hours of operation orbi-weekly, whichever occur

Page 42

Section 74112. Clean and remove the check plug dipstick from thecenter gearbox and fill the gearbox with MobilSHC630 lubricant until it is full, as in

Page 43

21312345552710911151351412513816119171849192120232425572852213536373839403541333132303439534443326344516150478489816454654255542249CUTTER DECK56242526

Page 44

3Ref. Part.No. Number Description35 48006-07 Retainer, Caster Wheel36 48006-06 Roller Bearing, Caster Wheel37 48307-08 Tapered Hex Nut, 5/16-2438 4830

Page 45

ITABLE OF CONTENTSSUBJECT PAGE Section 1 - General Information1.1 Introduction ...

Page 46

4684913178171234567898101311121312615141619212022242520168288 8939831216242332317292861667266716961612267694413739403843764238454446 4774839A5749515

Page 47

5Ref. Part.No. Number Description1 48015 Battery2 42392 Cover, Battery3 04003-12 Carriage Bolt, 5/16-18 x 3/44 421197 Box, Battery5 04029-01 Wingnut,

Page 48 - CUTTER DECK

64944344412345634934973815104847464542124039383736135150441435283332 31302928272624223032162321201718319BLOWER ASSEMBLY14434123 25525391154390S0060

Page 49

7Ref. Part.No. Number Description35 04050-01 Retaining Ring, .625 "E"36 04003-22 Carriage Bolt, 3/8-16 x 1-1/4"37 45825 Gate38 48100-12

Page 50 - SHEET METAL

8123456313898101330292715PART OF ENGINEPART OF ENGINEPART OF ENGINE1218222312191820262728162532333234ENGINE AND ATTACHING PARTS814390S0061231173635172

Page 51

91 481364 Guard, Muffler2 481449 Muffler3 481259 Clamp, Muffler4 481257 Exhaust Pipe, Flexible5 481275 Relay6 04030-02 Lockwasher, 1/47 04010-01 Machi

Page 52 - BLOWER ASSEMBLY

101236445670867171923225282830271212670122025272170333160192970216635313236373839 40414262454744434853414951503848524153425466625357525358535753395359

Page 53

11Ref. Part.No. Number Description40 04001-53 Bolt, Hex Head, 5/16-18 x 2-1/2"41 04030-03 Lockwasher, 5/16"42 04017-04 Serr. Fl. Hex Head CP

Page 54 - ENGINE AND ATTACHING PARTS

12HYDRAULIC PUMP390S00632217202313212527262428171415212301535624118129107161820129OVERHAULSEALKIT19

Page 55

13Ref. Part.No. Number Description- 481225 Pump, L.H. (Includes items 1 thru 30)- 481226 Pump, R.H. (Includes items 1 thru 30)1 HG2513038 Pu

Page 56 - TRACTION DRIVE

IITABLE OF CONTENTS (CONT'D)SUBJECT PAGESection 6 - Adjustments6.1 Parking Brake Adjustment ...

Page 57

14HYDRO-GEAR AXLE ASSEMBLY390S0064119815181922212061631122789105417161431263530333429 2832272625241323252426353429303132332827261323BRAKE ASS'Y.F

Page 58 - HYDRAULIC PUMP

15HYDRO-GEAR AXLE ASSEMBLY- 481223 Axle, L.H. (Includes Items 1 thru 35)- 481224 Axle, R.H. (Includes Items 1 thru 35)1 HG62768 Axle Housing Assembly2

Page 59

16DRIVE GEARBOXRef. Part.No. Number Description- 481227 Gearbox, Drive1 SGC203815 Capscrew, Socket Head, 3/8-16 x 1-1/2"2 SGC200300 Plug, Socket

Page 60 - HYDRO-GEAR AXLE ASSEMBLY

17Ref. Part.No. Number Description1 481410 Gearbox, Center2 481626 Gearbox, LH3 SGC00002553 Shaft Assembly4 SGC00002456 O-Ring, 2.246 x .0705 SGC00002

Page 61

18GEARBOX ASSEMBLY (481410)Ref. Part.No. Number Description1 SGC114003002550 Casting, Lower (Threaded Holes)2 SGC114004002551 Casting, Upper (Non-Thr

Page 62 - DRIVE GEARBOX

19GEARBOX ASSEMBLY (481626-LH & 481627-RH)Ref. Part.No. Number Description1 SGC00002613 Shaft/Pinion Assembly2 481628 Assembly, Shaft-Cross-(Used

Page 63 - GEARBOX ASSEMBLY (481596)

20324614 154040101617182046421922212726254524232844293031323334353637390S0066383239418DECK DRIVE1554313111981244157

Page 64 - GEARBOX ASSEMBLY (481410)

21Ref. Part.No. Number Description25 481435 Pulley, 5.35 OD26 48926 Hub, Tapered27 04001-20 Bolt, Hex Head, 3/8-16 x 1-1/2"28 46828 Spindle Assem

Page 65 - No. Number Description

2212345678910111215131413211419222016171823242526272829313226333430307625363822372434282931272341424338374039466867454447390S0067484749505114545351566

Page 66 - DECK DRIVE

231 481245 Knob2 04020-04 Hex Nut, 3/8-163 45753 Lever, Speed Control4 481243 Disc, Friction5 422197 Mounting, Plate, Speed Selector6 04001-122 Bolt,

Page 67

Section 11GENERAL INFORMATION1.1 INTRODUCTIONYour mower was built to the highest standards in theindustry. However, the prolonged life and maximumeffi

Page 68 - SPEED AND STEERING CONTROLS

24PARKING BRAKE AND DUMP VALVE LINKAGESSTR0141234 56789101112131415161718122021222315142425262728142921913312230

Page 69

25Ref. Part.No. Number Description1 45808 Lever, Dump Valve2 04062-02 Hairpin3 44116 Rod, Brake - L.H.4 04020-22 Hex Nut, 1/4-285 48343-03 Clevis6 040

Page 70

26HYDRAULIC COMPONENTS AND LINESSTR010123456789104121314156716172122232425141518191110102012A262728

Page 71

27Ref. Part.No. Number Description1 48894 Cap, Hydraulic Reservoir Fill2 481240 Tank, Hydraulic Oil3 48571-02 Cap, 3-4-16 JIC4 48810-01 Tee, 3/4-16 JI

Page 72

2824123456720981011121314171516390S0070111112181916152122232526272829282939303132333435363722TO HOPPERHARNESSELECTRICAL SYSTEM3840AA

Page 73

29Ref. Part.No. Number Description1 481422 Harness, Engine2 48023 Hourmeter3 48298 Fuse, 20 Amp4 48017-02 Key & Ring Assembly5 48017-04 Nut, Hex,

Page 74 - ELECTRICAL SYSTEM

301234567158981011121381417151819201613122215242925262728232117153031341235163738394041441445111145464712481581564491750401140525153565758595756606263

Page 75

31Ref. Part.No. Number Description39 481451 Strap, Hopper Stop40 04019-04 Serr. Fl. Hex Nut, 3/8-1641 422241 Insulation, Hopper - Rear42 04040-15 Flat

Page 76 - 390S0071

32STR004HOPPER ACTUATOR MECHANISM1234567891011121113109781314151617181918152772082625529242426252328

Page 77

33Ref. Part.No. Number Description1 481254 Motor, Actuator2 04015-05 Capscrew, Sockt Head, #10-32 x 1/2"3 04031-01 Washer, External4 481285 Cap,

Page 78 - HOPPER ACTUATOR MECHANISM

2SAFETY INFORMATION2.1 INTRODUCTIONYour mower is only as safe as the operator. Carelessness oroperator error may result in serious bodily injury or de

Page 79

34REPLACEMENT DECALS AND INFORMATION PLATES123654791213 14 151011848072HEAVY DUTYCOMMERCIALROTATING BLADES AND BELTSWARNINGKEEP HANDS, FEET & CLOT

Page 80 - COMMERCIAL

35Ref. Part.No. Number Description1 48071 Decal, Danger - Spinning Blades2 481040 Decal, Warning - Rotating Blades3 48072 Decal, Heavy Duty Commercial

Page 81

36SEATSWITCH+-GRNINSTRUMENT PANELHOURMETERCUTTERDECKSWITCHKEYSWITCHAMMETERELECTRIC CLUTCHNEUTRALSWITCHHOPPERSWITCHHOPPERBATTERYRELAYFORWARDENGINEADAPT

Page 82 - ELECTRICAL SCHEMATIC

If incorrectly used, this machine can cause severe injury. Those who use and maintain themachine should be trained in its proper use, warned of its d

Page 83

PART NO. 03035PRINTED 7/98PRINTED IN USA© 1997SCAG POWER EQUIPMENT, INC.DIVISION OF METALCRAFT OF MAYVILLE

Page 84

36. Operator hearing protection is recommended,particularly for continuous operation of the mower.Wear suitable hearing protection. Prolonged exposur

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